The difference between PUR hot melt adhesive compounding machine and ordinary laminating machine

PUR Hot Melt Compound Machine Wealth Hotline,Online QQ

PUR hot melt adhesive laminating machine and ordinary laminating machine are completely different laminating principle models. PUR hot melt adhesive laminating machine hot melt adhesive laminating machine adopts solid hot melt adhesive for spraying and full coating compound, and has high washing strength. toxicity. The fabric is soft. Activated carbon powder, hot melt powder powder spreading machine is mainly used in air filtration, automotive filtration and other filtration industries. Hot melt adhesive compounder is mainly used in medical fabrics, medical materials and other industries. Ordinary laminators use glue (which can cause contamination), allowing two layers of material to fit together.

The difference between PUR hot melt adhesive compounding machine and ordinary laminating machine

Automatic PUR hot melt adhesive compound machine technical parameters:

Working width: 1650 mm

· Mechanical spokes: 1800mm

·Line speed of equipment: 0~30 m/min

Equipment size (length * width * height): 9900 × 3300 × 3200 mm

·Heat-conducting oil heating power: 24KW and 12KW adjustable hot oil circulation 180°C(MAX)

Total equipment power: 60KW

·Power Supply: 380V 50Hz

Total equipment weight: 7500KG

PUR hot melt equipment features:

PUR hot melt machine equipment control using programmable PLC design and man-machine interface control, humanized operation, easy maintenance, tension-free discharge device, with heating cycle system, easy control of glue temperature rise and fall and stability, fit materials and The finished product can be center-rolled or surface-selected, depending on the requirements. The gluing method is divided into two options: dispensing and full coating.

PUR hot melt composite machine PF-1800 production diagram:

PUR hot melt composite machine equipment features:

1. The PUR hot melt adhesive used is solvent-free and is an ideal green glue;

2. There are no residual solvents in the products, producing pollution-free emissions, saving energy, and occupying a small area;

3. Composite process wet solid reaction, irreversible, strong adhesion and fast wash fastness;

4. PUR hot melt adhesive does not need water and solvent and does not need drying.

5. Strong stickiness, saving the amount of rubber, saving costs;

6. The composite process is fully linked and controlled, the substrate is non-stretched, light and soft, and feels good;

7. The heat source is oil, heat, heat, and heat;

8. The melt glue system is independent and the melt glue is fully fast;

9. Dotted reticle sizing, good air permeability, strong three-dimensional effect;

10. Humanized design of the machine, saving operators;

11. With a small amount of diversified production design, cost savings, digital control system, so that better operability.

PUR hot melt laminator operation control panel description:

PUR hot melt composite machine man-machine touch screen configuration

Man-Machine Interface Dialog Man/Machine Interface Control Note: The process flow referenced when the machine is in operation. Power Start Button Turns on the power. Note: After the electric control box closes, press this button to turn on the power device. Run the start button Press the machine to run

Acceleration button to increase the speed of the equipment Note: According to the process to improve the operating speed Back pressure roller switch control Fit back pressure wheel Note: Control fitting back pressure roller, whether pressed into or out of the exit electric eye adjustment switch control corrective eye left and right movement Note: According to the cloth Width adjustment Eye position Power off button Off power supply Note: Please close the power stop button when stopping to stop the machine running

Speed-down button to reduce the speed of the equipment Note: According to the process to reduce the speed of operation Fit wheel switch control Fit wheel: Control the fitting wheel, whether pressed down or out of the rising emergency stop switch Emergency stop key Note: When the production run, If you press this button quickly in an abnormal situation, the production operation will be completely shut down. The lifting method is: When the dial is turned clockwise, the button will automatically pop up and reset. Before releasing the shutdown status, you must first confirm the abnormal status of the entire line shutdown and remove the device abnormality display lamp.

Temperature adjustment switch Adjusting the pre-adhesion temperature Note: When the temperature needs to be adjusted Use the pre-fit temperature Display the machine-controlled temperature display Note: The PV zone shows the current temperature Slip tension Display the machine-controlled tension display Note: The PV zone shows the current fit Tension device lighting switchgear lighting control

Power on warning button Press the device alarm alarm Note: After the staff is in place, press this button before the device starts
PUR hot melt machine operation control panel ergonomic touch instructions:

1. When the device is ready to start the power-on action, the built-in control condition menu will be displayed on the touch screen. You can click to select the pre-changed sub-category function table, and the screen will display the points. Touch the selected sub-category dialogue box, you can select the required condition menu, you can also set the conditions in the function table, determine the maturity and stability of the production, enter the production status, become one of your standard production conditions There are five sets of memory condition menus in the interior, which can be used for memory repetition CALL.

2. The function table memory input method is to determine the production status. After touching the selection directory, there are five groups of memory function menus above the “File Access” directory. When you touch the selected function table group, the screen will Switch to ITEN NAME and touch the dialog box on the sub-menu. You will be asked to enter the name of the function table. Press the key below to enter the name of the function table. Press ENT after the input is complete. The screen will ask you to confirm it. After touching the YES button, the screen will switch and touch the “FILE ACCESS” button to complete the menu. When you use it, touch "Load Use". (As shown below)

3. On the left side of the screen, select the production drive option for selecting the device organization process below. Touch each directory to switch options for the selected adjustment function.

A. Motor drive, touch the sub-menu to make it: "ON" on or "OFF" off. (As shown below)

B. Wheel speed adjustment. The speed of each wheel can be changed by touching. Touch: "Tension" "Proportion" can be switched back and forth between tension control and proportional control 2 working state

C. Clearance adjustment (as shown below)

D. Paste setting (as shown below)

E. A simple flowchart of the machine's operation and provides the "tension-proportional" 2 function selection. (As shown below)

F. Electric control before lamination (as shown below)

G. Roll out EPC control (as shown below)

H. Coil heating control (shown below)

I. Clean the upper wheel (as shown below)

There are many choices for the dot roller pattern, and the size and depth of the pattern can be customized according to the customer's different demands.

PUR hot melt machine operation precautions:

1. The operator can operate this equipment only after he is fully familiar with the machine's performance and working principle. The equipment must be operated by someone, and non-operators must not open it and move around.

2. Before production, check whether the cables, circuit breakers, contactors, motors and other electrical appliances meet the requirements.

3. Before production, check whether the three-phase power supply is balanced.

4. During the production period, check whether each rotary joint is safe, whether the pipeline is unblocked, damaged or leaked, and remove it in time.

5. Before the production, the hot oil machine must be turned on, and the temperature can be raised to the required temperature before it can be produced. Before production, check whether the pressure of each barometer is normal, whether there is any air leakage in the gas line, and repair in time.

6. Check the tightness of each joint before production, check for any looseness and shedding, and repair it in time.

7. Before the equipment is mass-produced, a small amount of tests should be done first. After successful production, large quantities can be produced.

8. Before the production, check the lubrication conditions of the hydraulic stations, speed reducers, bearing boxes, screws, etc. The hydraulic oil and lubricating oil should be filled correctly and promptly.

9. After the machine is shut down, it is necessary to clean the plastic tank, the adhesive applicator, and the anilox roller in time to remove any adhesive residue and dirt from the machine to prepare for the next use.

10. It is forbidden to contact the corrosive liquid with the rubber roller and ensure that the surface of each roller is clean and free of foreign matter.

11. It is forbidden to stack debris around the hot oil machine, and keep the thermal oil machine and the surroundings clean and free of foreign matter at all times. When the hot oil machine is working, it is forbidden to touch the oil pipe by hand.

PUR hot melt laminating machine maintenance and repair:

1. The gear unit should be changed once every six months.

2. 350# heat transfer oil should be replaced once every six months for the hot oil machine.

3. Replace the N46 or N32 anti-wear hydraulic oil once every six months for the hydraulic tank.

4. Check hydraulic oil tank, hot oil tank every month, remove grease, remove impurities, add enough lubricant oil and heat transfer oil

5. The bearing and screw feed lubricant every shift.

6. After each shut-down, it is necessary to clean the glue tank and the scraping accessories and the anilox roller in time to remove any adhesive residue and dirt from the machine.

7. The chain is checked every shift to ensure normal lubrication and timely tensioning.

8. Check each connecting part for every shift, if the fasteners are loose and lost, and fasten them in time.

9. Check the oil pump, fuel tank, solenoid valve, distribution valve, oil pipe, etc. at each connection for oil leakage.

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