Core Executive Summary A few days ago, the “Twelfth Five-year Development Plan for Building Materials Industry†(hereinafter referred to as the “Planningâ€) was officially announced as the guiding document for promoting the healthy development of China’s building materials industry in the next five years. “Planning†and “12th Five-year Development Plan for Cement Industryâ€, “12th Five-year Development Plan for Flat Glass Industryâ€, “12th Five-year Development Plan for Building & Sanitary Ceramic Industry†and “New Building Materials Industry†Five sub-programs, such as the “25th Five-year Development Plan†and “12th Five-year Development Plan for Non-metallic Minerals Industryâ€, objectively analyzed the development status of the building materials industry during the “11th Five-Year Plan†period, formulated the development goals, defined key tasks, and refined major Engineering, guiding social investment and business decision-making. The development of the building materials industry will shift from “incremental expansion†to “improving quality and efficiencyâ€, from high-speed growth to steady development.
Sustained Rapid Growth “The 11th Five-Year Plan†has witnessed rapid development of the building materials industry. During the “Eleventh Five-Year Plan†period, China’s building materials industry has achieved the fastest development speed and the best quality and efficiency. The building materials industry has continued to implement the development strategy of “strengthening from big to strong and relying on new growthâ€. It has made great strides in the adjustment of industrial structure, changes in methods, energy conservation and emission reduction, and has provided important benefits for the rapid development of the national economy and urban and rural construction. Raw material protection.
Driven by the rapid development of the national economy, the building materials industry maintained rapid growth. In 2010, the output of cement was 1.88 billion tons, the output of flat glass was 660 million weight boxes, the output of building ceramics was 7.8 billion square meters, and the production of sanitary ceramics was 170 million, an average annual increase of 11.9%, 10.5%, 13.2%, and 15.7%, respectively. The building materials industry enterprises above designated size achieved a sales income of 2.7 trillion yuan and a profit of 200 billion yuan, an average annual increase of 29.5% and 42% respectively.
Breakthroughs in R&D in Equipment Manufacturing During the “Eleventh Five-Year Plan†period, some of China’s building materials industry’s process technologies and equipment are close to or have reached world advanced levels. China has comprehensively mastered advanced production technologies such as large-scale new dry process cement, large-scale float glass, large-scale fiberglass tank-kiln drawing, and has the manufacturing capabilities of complete sets of equipment. 120,000 tons ultra-large alkali-free fiberglass tank kiln drawing and oxyfuel combustion technology have reached the international advanced level, cement large-scale raw material homogenization, precalcining kiln energy-saving calcination, energy-saving grinding, automatic control, and engineering design and equipment manufacturing, etc. At or near the world's advanced level, breakthroughs have been made in the development of large-size architectural ceramic sheet.
Significant progress was made in structural adjustment. The capacity of newly added new dry process cement clinker was 770 million tons in the five years. In 2010, the new dry process capacity reached 1.26 billion tons, accounting for 81% of the total production capacity. The proportion of float glass reached 87%, of which high-quality float glass accounted for 35%. The proportion of new wall materials reaches 55%. Cumulatively eliminate lagging cement production capacity by 340 million tons and flat glass production capacity by 60 million weight boxes. The output of the first 10 cement companies in 2010 was 470 million tons, accounting for about 25% of the country's total output. The first two production capacities have exceeded 100 million tons. The top 10 float glass production concentration reached 57%. The proportion of cement clinker production capacity in eastern, central and western regions was adjusted from 54%, 25%, and 21% in 2005 to 41%, 29%, and 30% in 2010. A batch of float glass and architectural ceramics production lines were located in the western region. Built one after another.
Significant achievements have been made in energy conservation and emission reduction. The comprehensive energy consumption of industrial added value of building materials industry units in 2010 was 52% lower than in 2005. The total discharge of major pollutants showed a significant downward trend. Among them, dust emissions from dust and dioxide* emissions were reduced by 46% and 12% respectively compared with 2005. The building materials industry utilizes more than 600 million tons of industrial solid waste, of which more than 50% are coal gangue, and more than 30% of the country's total use of fly ash. More than 700 cement production lines have been built with waste heat power generation, with a total installed capacity of more than 4,800 megawatts. Glass melting furnace waste heat power generation technology has been promoted and applied. The key technologies for the ultimate coordinated disposal of municipal solid waste, municipal sludge, toxic and hazardous wastes, and industrial wastes (hereinafter referred to as co-disposal) using the harmlessness of cement kiln have been fully mastered. The project has been successively implemented and promoted.
International cooperation further deepened In 2010, the total export value of building materials industry was 19.3 billion U.S. dollars, an increase of 17.3% year-on-year. At the same time, relying on the large-scale new dry process cement technology with international advanced level, it has driven large-scale export of large-scale complete sets of equipment in the cement industry. Domestic enterprises have participated extensively in the international engineering service sector and have accounted for more than 40% of the international cement engineering general contracting market.
On the whole, the rapid development of the building materials industry still mainly depends on scale expansion and investment in fixed assets, and the mode of development is relatively extensive. Specifically, there are several major problems in the development of the industry: First, the overall energy consumption is high, emissions are large, the scale of outdated production capacity is large, and the task of energy saving and emission reduction is still arduous. Second, the industry chain is short, the added value of products is low, and the processing products industry is developing slowly. Third, there is a lack of technological innovation. The development of green building materials and inorganic non-metal materials that are safe, environmentally friendly, energy-efficient and lags behind. Fourth, the average size of enterprises is small, and production concentration is low.
Focus on quality and efficiency The development of the building materials industry will shift to the “12th Five-Year Plan†period, which is a critical period for building a well-off society in an all-round way. The national economy will continue to maintain stable and rapid growth, and the building materials industry will face both development opportunities and greater challenges. The internal and external environment of industrial development will undergo profound changes. Both the profound impacts brought about by the adjustment of investment and consumption structure and the urgent requirements put forward by the transformation of economic development methods. The development of building materials industry will shift from “incremental expansion†to “increase in quality and efficiencyâ€. From high-speed growth to stable development.
The simultaneous advancement of industrialization, urbanization and agricultural modernization has provided continuous growth for the development of the building materials industry. The implementation of major infrastructure projects such as urban infrastructure, affordable housing projects, agricultural facilities, and new rural construction, as well as water conservancy, high-speed rail, highways, ports, airports, etc., has brought new market demands to the building materials industry.
The development of strategic emerging industries and green buildings has placed higher demands on the building materials industry. Cultivating and developing new material industries have put forward new requirements for the variety, quality and performance of inorganic non-metallic new materials. The promotion of green buildings also promotes the development of materials in the direction of safety, environmental protection, and energy conservation, and further enhances new functions such as earthquake disaster reduction, fire insulation, and comfort and environmental protection, while reducing the consumption of resources and the impact on the environment during the entire life cycle of production and use. .
The tightening of energy resources and ecological environment constraints has forced the building materials industry to accelerate its transformation and upgrading. With the acceleration of a resource-saving and environment-friendly society, building materials industries with high energy consumption, high emissions, and resource-based industries are faced with further reductions in energy consumption and carbon dioxide emissions per unit, and further reductions in nitrogen oxides and carbon dioxide emissions. Constraints urge the building materials industry to pay more attention to the development of quality and efficiency.
The in-depth development of marketization and internationalization requires the further enhancement of the core competitiveness of the building materials industry. The overall production capacity of the main building materials industry, such as cement and flat glass, is excessive, and the future market competition is bound to become increasingly fierce. As economic globalization continues to deepen, technology, management, branding, and capital will determine whether building materials companies can effectively cope with the serious challenges brought about by internationalization.
The "planning" proposes that with the steady and rapid growth of the national economy for a long time, it is expected that the demand for major products of the building materials industry will show a continuous growth in market size and a gradual slowing of the development rate. "Planning" predicts that in 2015, the cement demand will be 2.2 billion tons, the flat glass will be 750 million weight boxes, the forecasted demand for solar photovoltaic glass will be 160 million square meters, the demand for architectural ceramics will be 7.8 billion cubic meters, and the demand for sanitary ceramics is 170 million pieces.
Accelerate the pace of technological progress Focus on breakthroughs Constraining the development bottleneck The building materials industry will focus on breakthroughs in the key technologies that restrict the integration of building materials industry, such as the integration of kiln flue gas denitrification and denitrification, carbon dioxide emission reduction, and utilization of low-grade raw fuel, and vigorously develop inorganic non-metallic new materials for processing and manufacturing. The core technology accelerates the development of new technologies, new materials, new processes and new equipment for industrial upgrading.
Determine the direction of technical equipment development The cement industry will strengthen the co-disposal technology, comprehensive energy-saving technologies, de-NOx technology, carbon dioxide emission reduction technologies, special cement-based materials and product preparation technology.
Flat glass will focus on on-line surface modification, oxy-combustion, sectional kiln, low-temperature waste heat power generation, de-nitrification integration and comprehensive energy-saving emission reduction technologies, photovoltaic glass, ultra-thin screen display substrate glass, low-emissivity coated glass , intelligent composite glass and other product preparation technology, functional film materials and coating technology.
The wall material industry researches lightweight and high-strength, convenient construction of fireproof and thermal insulation exterior wall material manufacturing and application technology, industrialization manufacturing and application technology of composite wall, high-performance energy-saving door and window materials and manufacturing technology, fireproof waterproof and thermal insulation integrated roofing materials and manufacturing technology.
Non-metallic minerals will focus on raw material homogenization technology and equipment, short-process grinding and refining technology and equipment, functional material modification, compounding, and nano-detailed processing technology and equipment.
Other new materials to crack high-purity ultra-fine ceramic powder and precursor preparation, ceramic honeycomb structure design technology, ultra-thin glass substrate molding, high-purity quartz powder synthesis and optical fiber preform preparation technology, glass fiber sizing technology, high purity graphite electric heating Continuous chemical purification, high temperature continuous anaerobic atmosphere kiln production, flexible graphite rolling and extrusion process technology, artificial crystal production and processing technology, superhard material preparation technology, fiber reinforced composite material molding new technology.
Vigorously promote technological transformation and promote technological transformation. The building materials industry will support the use of high-tech and advanced and applicable technologies by building materials companies. Focus on quality, energy saving, environmental protection, equipment improvement, safe production, and integration of the two, and vigorously promote technology. Transformation.
Cement shall implement technological transformation of the new dry process line based on waste heat power generation, co-disposal, comprehensive energy conservation, grinding and energy conservation, efficient dust collection, nitrogen oxides, and carbon dioxide* emission reduction. Flat glass pays attention to technical optimization of raw material optimization and standardization control, high-temperature pre-decomposition of batch materials, total oxygen combustion, comprehensive utilization of waste heat from furnaces, degassing and denitrification of flue gas, and intelligent control of production lines. The wall material will gradually replace the wheel kiln and energy-saving tunnel kiln, replacing the traditional motor-based technological transformation of the frequency conversion motor. Non-metallic minerals will be transformed by ultra-fine ultra-pure mineral processing, tailings comprehensive utilization and modified composite deep processing.
Accelerate the revision of the standard building materials industry will speed up the revision of technical and product standards for special glass, deep processing glass, special glass fiber, cement-based materials and products, fire insulation materials, concrete admixtures, special ceramics, non-metallic minerals and processed products, etc. , strengthen the convergence with application standards. At the same time, the building materials industry will revise standards and technical specifications for energy conservation, emission reduction, comprehensive utilization, co-disposal, product quality, packaging, storage and transportation, and safety and health protection of building materials industry. Strengthen benchmarking with international standards and raise the level of relevant domestic standards.
"Planning" proposes five major projects: energy saving and emission reduction, demonstration of co-disposal, optimization of production capacity, development of green building materials, development of inorganic non-metallic new materials, establishment of demonstration bases; strengthening planning guidance, innovating industry management, improving industrial policies, strengthening quality management, and increasing Six major safeguards, such as the protection of large resources and the promotion of international cooperation, have guided the industry to achieve stable and rapid development over the long term.
Four Principles for Building a Green Functional Industry Guiding Transformation The "Plan" proposes that the "12th Five-Year Plan" development of the building materials industry will follow four basic principles of adhering to structural adjustment, adhering to green development, adhering to technological progress, and adhering to optimized layout.
Adhere to the structural adjustment - will blindly control the capacity of cement, flat glass and other blind expansion, speed up the optimization and upgrading of industrial structure, promote mergers and acquisitions of enterprises, eliminate backwardness and technological progress, increase industrial concentration.
Adhere to green development - will strengthen energy-saving emission reduction and comprehensive utilization of resources, vigorously develop the recycling economy, promote cleaner production, focus on the development of safety, environmental protection, energy-saving green building materials, and promote the transformation of the building materials industry to the green functional industry.
Adhere to technological progress - will strengthen independent innovation, strengthen innovation-driven, vigorously develop and promote advanced energy-saving environmental protection technologies and equipment, accelerate the development and application of inorganic non-metallic new material products, enhance new product development capabilities and brand building capabilities.
Adhere to optimize the layout - will plan resources, energy, environmental capacity and logistics costs and other factors, based on regional market demand, a reasonable layout of bulk production capacity. Give full play to the advantages of water transportation and promote the formation of industrial belts along the river. In the circular economy park and the surrounding areas of the city, supporting the development of collaborative treatment and acceptance of solid waste projects.
The “Plan†focuses on guiding and improving the quality and efficiency of development, and takes the development rate as a development target, and proposes indicators for energy conservation, emission reduction, and collaborative disposal of industrial waste, in order to implement the above principles and strive to extensively develop the past. The big but not strong building materials industry has become a green functional industry.
"Planning" proposes that during the "12th Five-Year Plan" period, the average value-added of building materials industry will increase by more than 10% annually, and the backward cement and flat glass production capacity will be eliminated. Energy consumption per unit of industrial added value and carbon dioxide emissions are reduced by 18% to 20%, and the total discharge of major pollutants is reduced by 8% to 10%, achieving stable discharge standards. Co-processing promotion and application, comprehensive utilization of solid waste increased by 20%. The safety production and occupational health of the industry have been further improved, and production safety accidents and occupational hazards have been effectively prevented. The level of production, operation, management, and informatization of enterprises above designated size has been greatly improved, and information system integration technologies of key enterprises in the cement and glass industries have reached the world's advanced level. The concentration of production has further increased. 1 or 2 companies have entered the top 500 in the world.
Starting from the four aspects to optimize the industrial structure is the top priority The “planning†put forward three key tasks, adjust and optimize the industrial structure, vigorously promote energy-saving emission reduction, accelerate the pace of technological progress, optimize the industrial structure as the primary task, reflecting the optimization of the structure, The direction of transformation and upgrading. In adjusting and optimizing the industrial structure, the "plan" proposes to start from the four aspects of optimizing the organization, products, layout, format structure.
In the future of joint restructuring, the building materials industry will promote joint reorganization through the backbone enterprises with obvious economies of scale, such as cement and flat glass, to optimize the organizational structure. Taking technology, management, resources, capital, and brand as links, we will speed up joint reorganization, eliminate backwardness, “make pressure on small companies,†and transform technology. The building materials industry supports leading enterprises to implement horizontal industrial reorganization and vertical industry reorganization. Through resource integration, R&D and design, deep processing, logistics marketing, and engineering services, the company will further expand the scale of the company, extend and improve the industrial chain, increase industrial concentration, and enhance comprehensive competition. force.
At the same time, we will actively cultivate "titan, giant, special, and new" "little giants" enterprises, and guide various enterprises in the industrial chain to strengthen the division of labor and cooperation, and form a pattern in which leading and key enterprises are the leader and the medium and small-sized enterprises coordinate development.
The development of new types of building materials through the extension of the industrial chain, vigorously develop deep-processing products, fostering and strengthening inorganic non-metallic new materials, the development of new building materials required for green building, building materials industry to optimize the product structure. The building materials industry is focused on extending the industrial chain, enhancing the industry’s overall competitiveness, and intensively developing intensively processed products to increase the added value and technological content of products and improve product quality. Focus on the development of new building materials and products that are safe, environmentally friendly, energy-efficient, noise-reducing, anti-leakage and other functions to meet the development needs of green buildings, accelerate the cultivation of inorganic non-metallic new materials, and support the development of strategic emerging industries.
Overall resources and development layout The building materials industry optimizes the layout of the building materials industry by coordinating factors such as resources, energy, environment, market, logistics, and talent.
The cement industry concentrates on clinker production bases in areas rich in limestone resources, supports large clinker production companies, and rationally allocates cement grinding stations, cement-based materials and product production lines in areas where there are sources of mixed materials, around large and medium-sized cities, Use existing cement kilns for co-processing.
In the east coast and central regions where production capacity is more concentrated, the flat glass industry strictly controls new production capacity in addition to high-quality float technology, focusing on developing high-end products, improving quality, strengthening energy-saving emission reduction and deep processing, and transforming and upgrading existing The production line encourages the integration of production and processing.
Building ceramics in the eastern coastal areas to control total output, eliminate backwardness and guide industrial transfer, in principle, no longer new production areas, focus on improving product quality and grades, create a well-known brand, support new processes, new technologies, new product research and development and industrialization The development of ceramic machinery equipment, logistics, trade fairs and other supporting industries.
Based on the model of circular economy, energy saving and emission reduction, and agglomeration, the new type of building materials is in line with the general land use planning and urban planning, and reasonably distributes a number of new building materials with complete industrial chain, distinctive features, and outstanding main industries in the periphery of some cities and towns. Industrial processing base, promoting the departmentalization.
Non-metallic minerals have strict industry access and increase resource protection. Based on the mining economic zone determined by the mineral resources planning, relying on the advantageous mineral resource concentration areas, the company will make overall planning and build deep processing industrial bases such as graphite, stone, fluorite, fire-resistant clay, kaolin and bentonite to form a batch of characteristic industrial agglomeration areas.
Accelerate the development of the building materials service industry by accelerating the integration of production and industrial development of building materials industry and technology, industrial design, modern logistics, e-commerce and custom processing, accelerate the development of building materials service industries, and optimize the structure of building materials industry. Promote the integration and development of production, manufacturing, technology research and development, industrial design, modern logistics, e-commerce and custom processing. To develop creative designs and product designs for decorative and decorative materials such as architectural ceramics and stone materials. We will promote the construction of logistics distribution networks for bulk materials such as cement, flat glass, ceramics, and stone materials, explore the establishment of marketing and distribution systems for building materials to the countryside, and develop e-commerce. We will actively develop energy-efficiency assessments for the building materials industry, evaluation of comprehensive resource utilization, testing and certification, and promotion of scientific and technological achievements, and support the expansion of energy-saving service industries.
Promote advanced technologies to increase energy conservation and emission reduction In the future, the building materials industry will promote advanced energy-saving technologies, implement energy-saving transformation of existing production lines, establish a sound energy measurement management system, and comprehensively improve the energy efficiency of building materials industry.
Cement will promote technologies such as low-temperature waste heat power generation, frequency control, vertical mill, roller press, and flue gas denitrification. The flat glass will promote the comprehensive utilization of the waste heat of the melting furnace, the oxy-combustion, the high-temperature pre-decomposition of the batch materials, and the de-nitrification of the flue gas. Architectural ceramics will promote the dry-process milling, ceramic tile plastic extrusion, primary firing and other process technologies, as well as ball mills, drying towers and kilns and other equipment to implement energy-saving emission reduction transformation. Sanitary ceramics will promote technologies such as high-pressure grouting. The wall material will promote the use of residual heat in the sintering tunnel kiln and the frequency conversion and speed control technology of the furnace fan. Non-metallic ore will promote the selection and purification of low-grade ore.
In terms of eliminating outdated production capacity, the building materials industry will strictly implement the cement and flat glass industry access requirements and phase out backward production capacity plans, insist on reduction in replacement, promote mergers and reorganizations, strengthen technological transformation, support “large pressure reductionâ€, and control expansion of production capacity. Accelerate the elimination of outdated cement production lines, cement grinding stations, and backward flat glass production lines where energy consumption and major pollutants are not up to standard, product quality is unstable, and production safety is hidden. At the end of 2015, cement, flat glass, and other elimination of backward production capacity have made initial progress.
In promoting cleaner production, the building materials industry will actively carry out cleaner production audits, improve the cleaner production evaluation system, optimize the technological process, implement clean production technology reforms, and control the production, treatment, and discharge of pollutants throughout the production process. The focus will be on promoting the oxidation of kiln flue gas*, reducing the source of nitrogen oxides, reducing the pressure at the end of the treatment, and reducing the total emission of atmospheric pollutants. Promote efficient dust removal technologies and equipment, strengthen dust emission control in the production process, and reduce dust emissions. Promote new noise reduction technologies and reduce acoustic pollution. Increase the reuse of sewage treatment, reduce water consumption, and reduce water pollution.
In the development of recycling economy, the building materials industry will give full play to the advantages of the harmlessness of the building materials industry to eventually eliminate solid waste, and establish a circular economy system that is linked to the national economy-related industries and the harmonious development of cities. Accelerate the advancement of collaborative construction of demonstration projects. Reduce resource consumption and encourage the comprehensive use of slag, fly ash, coal gangue, by-product gypsum, tailings, and other bulk industrial waste and construction waste, and produce cement, wall materials and other products, and expand the scope of comprehensive utilization of resources and solid waste Use the total amount. Develop green mining, strengthen the conservation and comprehensive utilization of non-metallic mineral resources, increase recovery rate of mining resources, recovery rate of ore dressing, and comprehensive utilization rate.
Sustained Rapid Growth “The 11th Five-Year Plan†has witnessed rapid development of the building materials industry. During the “Eleventh Five-Year Plan†period, China’s building materials industry has achieved the fastest development speed and the best quality and efficiency. The building materials industry has continued to implement the development strategy of “strengthening from big to strong and relying on new growthâ€. It has made great strides in the adjustment of industrial structure, changes in methods, energy conservation and emission reduction, and has provided important benefits for the rapid development of the national economy and urban and rural construction. Raw material protection.
Driven by the rapid development of the national economy, the building materials industry maintained rapid growth. In 2010, the output of cement was 1.88 billion tons, the output of flat glass was 660 million weight boxes, the output of building ceramics was 7.8 billion square meters, and the production of sanitary ceramics was 170 million, an average annual increase of 11.9%, 10.5%, 13.2%, and 15.7%, respectively. The building materials industry enterprises above designated size achieved a sales income of 2.7 trillion yuan and a profit of 200 billion yuan, an average annual increase of 29.5% and 42% respectively.
Breakthroughs in R&D in Equipment Manufacturing During the “Eleventh Five-Year Plan†period, some of China’s building materials industry’s process technologies and equipment are close to or have reached world advanced levels. China has comprehensively mastered advanced production technologies such as large-scale new dry process cement, large-scale float glass, large-scale fiberglass tank-kiln drawing, and has the manufacturing capabilities of complete sets of equipment. 120,000 tons ultra-large alkali-free fiberglass tank kiln drawing and oxyfuel combustion technology have reached the international advanced level, cement large-scale raw material homogenization, precalcining kiln energy-saving calcination, energy-saving grinding, automatic control, and engineering design and equipment manufacturing, etc. At or near the world's advanced level, breakthroughs have been made in the development of large-size architectural ceramic sheet.
Significant progress was made in structural adjustment. The capacity of newly added new dry process cement clinker was 770 million tons in the five years. In 2010, the new dry process capacity reached 1.26 billion tons, accounting for 81% of the total production capacity. The proportion of float glass reached 87%, of which high-quality float glass accounted for 35%. The proportion of new wall materials reaches 55%. Cumulatively eliminate lagging cement production capacity by 340 million tons and flat glass production capacity by 60 million weight boxes. The output of the first 10 cement companies in 2010 was 470 million tons, accounting for about 25% of the country's total output. The first two production capacities have exceeded 100 million tons. The top 10 float glass production concentration reached 57%. The proportion of cement clinker production capacity in eastern, central and western regions was adjusted from 54%, 25%, and 21% in 2005 to 41%, 29%, and 30% in 2010. A batch of float glass and architectural ceramics production lines were located in the western region. Built one after another.
Significant achievements have been made in energy conservation and emission reduction. The comprehensive energy consumption of industrial added value of building materials industry units in 2010 was 52% lower than in 2005. The total discharge of major pollutants showed a significant downward trend. Among them, dust emissions from dust and dioxide* emissions were reduced by 46% and 12% respectively compared with 2005. The building materials industry utilizes more than 600 million tons of industrial solid waste, of which more than 50% are coal gangue, and more than 30% of the country's total use of fly ash. More than 700 cement production lines have been built with waste heat power generation, with a total installed capacity of more than 4,800 megawatts. Glass melting furnace waste heat power generation technology has been promoted and applied. The key technologies for the ultimate coordinated disposal of municipal solid waste, municipal sludge, toxic and hazardous wastes, and industrial wastes (hereinafter referred to as co-disposal) using the harmlessness of cement kiln have been fully mastered. The project has been successively implemented and promoted.
International cooperation further deepened In 2010, the total export value of building materials industry was 19.3 billion U.S. dollars, an increase of 17.3% year-on-year. At the same time, relying on the large-scale new dry process cement technology with international advanced level, it has driven large-scale export of large-scale complete sets of equipment in the cement industry. Domestic enterprises have participated extensively in the international engineering service sector and have accounted for more than 40% of the international cement engineering general contracting market.
On the whole, the rapid development of the building materials industry still mainly depends on scale expansion and investment in fixed assets, and the mode of development is relatively extensive. Specifically, there are several major problems in the development of the industry: First, the overall energy consumption is high, emissions are large, the scale of outdated production capacity is large, and the task of energy saving and emission reduction is still arduous. Second, the industry chain is short, the added value of products is low, and the processing products industry is developing slowly. Third, there is a lack of technological innovation. The development of green building materials and inorganic non-metal materials that are safe, environmentally friendly, energy-efficient and lags behind. Fourth, the average size of enterprises is small, and production concentration is low.
Focus on quality and efficiency The development of the building materials industry will shift to the “12th Five-Year Plan†period, which is a critical period for building a well-off society in an all-round way. The national economy will continue to maintain stable and rapid growth, and the building materials industry will face both development opportunities and greater challenges. The internal and external environment of industrial development will undergo profound changes. Both the profound impacts brought about by the adjustment of investment and consumption structure and the urgent requirements put forward by the transformation of economic development methods. The development of building materials industry will shift from “incremental expansion†to “increase in quality and efficiencyâ€. From high-speed growth to stable development.
The simultaneous advancement of industrialization, urbanization and agricultural modernization has provided continuous growth for the development of the building materials industry. The implementation of major infrastructure projects such as urban infrastructure, affordable housing projects, agricultural facilities, and new rural construction, as well as water conservancy, high-speed rail, highways, ports, airports, etc., has brought new market demands to the building materials industry.
The development of strategic emerging industries and green buildings has placed higher demands on the building materials industry. Cultivating and developing new material industries have put forward new requirements for the variety, quality and performance of inorganic non-metallic new materials. The promotion of green buildings also promotes the development of materials in the direction of safety, environmental protection, and energy conservation, and further enhances new functions such as earthquake disaster reduction, fire insulation, and comfort and environmental protection, while reducing the consumption of resources and the impact on the environment during the entire life cycle of production and use. .
The tightening of energy resources and ecological environment constraints has forced the building materials industry to accelerate its transformation and upgrading. With the acceleration of a resource-saving and environment-friendly society, building materials industries with high energy consumption, high emissions, and resource-based industries are faced with further reductions in energy consumption and carbon dioxide emissions per unit, and further reductions in nitrogen oxides and carbon dioxide emissions. Constraints urge the building materials industry to pay more attention to the development of quality and efficiency.
The in-depth development of marketization and internationalization requires the further enhancement of the core competitiveness of the building materials industry. The overall production capacity of the main building materials industry, such as cement and flat glass, is excessive, and the future market competition is bound to become increasingly fierce. As economic globalization continues to deepen, technology, management, branding, and capital will determine whether building materials companies can effectively cope with the serious challenges brought about by internationalization.
The "planning" proposes that with the steady and rapid growth of the national economy for a long time, it is expected that the demand for major products of the building materials industry will show a continuous growth in market size and a gradual slowing of the development rate. "Planning" predicts that in 2015, the cement demand will be 2.2 billion tons, the flat glass will be 750 million weight boxes, the forecasted demand for solar photovoltaic glass will be 160 million square meters, the demand for architectural ceramics will be 7.8 billion cubic meters, and the demand for sanitary ceramics is 170 million pieces.
Accelerate the pace of technological progress Focus on breakthroughs Constraining the development bottleneck The building materials industry will focus on breakthroughs in the key technologies that restrict the integration of building materials industry, such as the integration of kiln flue gas denitrification and denitrification, carbon dioxide emission reduction, and utilization of low-grade raw fuel, and vigorously develop inorganic non-metallic new materials for processing and manufacturing. The core technology accelerates the development of new technologies, new materials, new processes and new equipment for industrial upgrading.
Determine the direction of technical equipment development The cement industry will strengthen the co-disposal technology, comprehensive energy-saving technologies, de-NOx technology, carbon dioxide emission reduction technologies, special cement-based materials and product preparation technology.
Flat glass will focus on on-line surface modification, oxy-combustion, sectional kiln, low-temperature waste heat power generation, de-nitrification integration and comprehensive energy-saving emission reduction technologies, photovoltaic glass, ultra-thin screen display substrate glass, low-emissivity coated glass , intelligent composite glass and other product preparation technology, functional film materials and coating technology.
The wall material industry researches lightweight and high-strength, convenient construction of fireproof and thermal insulation exterior wall material manufacturing and application technology, industrialization manufacturing and application technology of composite wall, high-performance energy-saving door and window materials and manufacturing technology, fireproof waterproof and thermal insulation integrated roofing materials and manufacturing technology.
Non-metallic minerals will focus on raw material homogenization technology and equipment, short-process grinding and refining technology and equipment, functional material modification, compounding, and nano-detailed processing technology and equipment.
Other new materials to crack high-purity ultra-fine ceramic powder and precursor preparation, ceramic honeycomb structure design technology, ultra-thin glass substrate molding, high-purity quartz powder synthesis and optical fiber preform preparation technology, glass fiber sizing technology, high purity graphite electric heating Continuous chemical purification, high temperature continuous anaerobic atmosphere kiln production, flexible graphite rolling and extrusion process technology, artificial crystal production and processing technology, superhard material preparation technology, fiber reinforced composite material molding new technology.
Vigorously promote technological transformation and promote technological transformation. The building materials industry will support the use of high-tech and advanced and applicable technologies by building materials companies. Focus on quality, energy saving, environmental protection, equipment improvement, safe production, and integration of the two, and vigorously promote technology. Transformation.
Cement shall implement technological transformation of the new dry process line based on waste heat power generation, co-disposal, comprehensive energy conservation, grinding and energy conservation, efficient dust collection, nitrogen oxides, and carbon dioxide* emission reduction. Flat glass pays attention to technical optimization of raw material optimization and standardization control, high-temperature pre-decomposition of batch materials, total oxygen combustion, comprehensive utilization of waste heat from furnaces, degassing and denitrification of flue gas, and intelligent control of production lines. The wall material will gradually replace the wheel kiln and energy-saving tunnel kiln, replacing the traditional motor-based technological transformation of the frequency conversion motor. Non-metallic minerals will be transformed by ultra-fine ultra-pure mineral processing, tailings comprehensive utilization and modified composite deep processing.
Accelerate the revision of the standard building materials industry will speed up the revision of technical and product standards for special glass, deep processing glass, special glass fiber, cement-based materials and products, fire insulation materials, concrete admixtures, special ceramics, non-metallic minerals and processed products, etc. , strengthen the convergence with application standards. At the same time, the building materials industry will revise standards and technical specifications for energy conservation, emission reduction, comprehensive utilization, co-disposal, product quality, packaging, storage and transportation, and safety and health protection of building materials industry. Strengthen benchmarking with international standards and raise the level of relevant domestic standards.
"Planning" proposes five major projects: energy saving and emission reduction, demonstration of co-disposal, optimization of production capacity, development of green building materials, development of inorganic non-metallic new materials, establishment of demonstration bases; strengthening planning guidance, innovating industry management, improving industrial policies, strengthening quality management, and increasing Six major safeguards, such as the protection of large resources and the promotion of international cooperation, have guided the industry to achieve stable and rapid development over the long term.
Four Principles for Building a Green Functional Industry Guiding Transformation The "Plan" proposes that the "12th Five-Year Plan" development of the building materials industry will follow four basic principles of adhering to structural adjustment, adhering to green development, adhering to technological progress, and adhering to optimized layout.
Adhere to the structural adjustment - will blindly control the capacity of cement, flat glass and other blind expansion, speed up the optimization and upgrading of industrial structure, promote mergers and acquisitions of enterprises, eliminate backwardness and technological progress, increase industrial concentration.
Adhere to green development - will strengthen energy-saving emission reduction and comprehensive utilization of resources, vigorously develop the recycling economy, promote cleaner production, focus on the development of safety, environmental protection, energy-saving green building materials, and promote the transformation of the building materials industry to the green functional industry.
Adhere to technological progress - will strengthen independent innovation, strengthen innovation-driven, vigorously develop and promote advanced energy-saving environmental protection technologies and equipment, accelerate the development and application of inorganic non-metallic new material products, enhance new product development capabilities and brand building capabilities.
Adhere to optimize the layout - will plan resources, energy, environmental capacity and logistics costs and other factors, based on regional market demand, a reasonable layout of bulk production capacity. Give full play to the advantages of water transportation and promote the formation of industrial belts along the river. In the circular economy park and the surrounding areas of the city, supporting the development of collaborative treatment and acceptance of solid waste projects.
The “Plan†focuses on guiding and improving the quality and efficiency of development, and takes the development rate as a development target, and proposes indicators for energy conservation, emission reduction, and collaborative disposal of industrial waste, in order to implement the above principles and strive to extensively develop the past. The big but not strong building materials industry has become a green functional industry.
"Planning" proposes that during the "12th Five-Year Plan" period, the average value-added of building materials industry will increase by more than 10% annually, and the backward cement and flat glass production capacity will be eliminated. Energy consumption per unit of industrial added value and carbon dioxide emissions are reduced by 18% to 20%, and the total discharge of major pollutants is reduced by 8% to 10%, achieving stable discharge standards. Co-processing promotion and application, comprehensive utilization of solid waste increased by 20%. The safety production and occupational health of the industry have been further improved, and production safety accidents and occupational hazards have been effectively prevented. The level of production, operation, management, and informatization of enterprises above designated size has been greatly improved, and information system integration technologies of key enterprises in the cement and glass industries have reached the world's advanced level. The concentration of production has further increased. 1 or 2 companies have entered the top 500 in the world.
Starting from the four aspects to optimize the industrial structure is the top priority The “planning†put forward three key tasks, adjust and optimize the industrial structure, vigorously promote energy-saving emission reduction, accelerate the pace of technological progress, optimize the industrial structure as the primary task, reflecting the optimization of the structure, The direction of transformation and upgrading. In adjusting and optimizing the industrial structure, the "plan" proposes to start from the four aspects of optimizing the organization, products, layout, format structure.
In the future of joint restructuring, the building materials industry will promote joint reorganization through the backbone enterprises with obvious economies of scale, such as cement and flat glass, to optimize the organizational structure. Taking technology, management, resources, capital, and brand as links, we will speed up joint reorganization, eliminate backwardness, “make pressure on small companies,†and transform technology. The building materials industry supports leading enterprises to implement horizontal industrial reorganization and vertical industry reorganization. Through resource integration, R&D and design, deep processing, logistics marketing, and engineering services, the company will further expand the scale of the company, extend and improve the industrial chain, increase industrial concentration, and enhance comprehensive competition. force.
At the same time, we will actively cultivate "titan, giant, special, and new" "little giants" enterprises, and guide various enterprises in the industrial chain to strengthen the division of labor and cooperation, and form a pattern in which leading and key enterprises are the leader and the medium and small-sized enterprises coordinate development.
The development of new types of building materials through the extension of the industrial chain, vigorously develop deep-processing products, fostering and strengthening inorganic non-metallic new materials, the development of new building materials required for green building, building materials industry to optimize the product structure. The building materials industry is focused on extending the industrial chain, enhancing the industry’s overall competitiveness, and intensively developing intensively processed products to increase the added value and technological content of products and improve product quality. Focus on the development of new building materials and products that are safe, environmentally friendly, energy-efficient, noise-reducing, anti-leakage and other functions to meet the development needs of green buildings, accelerate the cultivation of inorganic non-metallic new materials, and support the development of strategic emerging industries.
Overall resources and development layout The building materials industry optimizes the layout of the building materials industry by coordinating factors such as resources, energy, environment, market, logistics, and talent.
The cement industry concentrates on clinker production bases in areas rich in limestone resources, supports large clinker production companies, and rationally allocates cement grinding stations, cement-based materials and product production lines in areas where there are sources of mixed materials, around large and medium-sized cities, Use existing cement kilns for co-processing.
In the east coast and central regions where production capacity is more concentrated, the flat glass industry strictly controls new production capacity in addition to high-quality float technology, focusing on developing high-end products, improving quality, strengthening energy-saving emission reduction and deep processing, and transforming and upgrading existing The production line encourages the integration of production and processing.
Building ceramics in the eastern coastal areas to control total output, eliminate backwardness and guide industrial transfer, in principle, no longer new production areas, focus on improving product quality and grades, create a well-known brand, support new processes, new technologies, new product research and development and industrialization The development of ceramic machinery equipment, logistics, trade fairs and other supporting industries.
Based on the model of circular economy, energy saving and emission reduction, and agglomeration, the new type of building materials is in line with the general land use planning and urban planning, and reasonably distributes a number of new building materials with complete industrial chain, distinctive features, and outstanding main industries in the periphery of some cities and towns. Industrial processing base, promoting the departmentalization.
Non-metallic minerals have strict industry access and increase resource protection. Based on the mining economic zone determined by the mineral resources planning, relying on the advantageous mineral resource concentration areas, the company will make overall planning and build deep processing industrial bases such as graphite, stone, fluorite, fire-resistant clay, kaolin and bentonite to form a batch of characteristic industrial agglomeration areas.
Accelerate the development of the building materials service industry by accelerating the integration of production and industrial development of building materials industry and technology, industrial design, modern logistics, e-commerce and custom processing, accelerate the development of building materials service industries, and optimize the structure of building materials industry. Promote the integration and development of production, manufacturing, technology research and development, industrial design, modern logistics, e-commerce and custom processing. To develop creative designs and product designs for decorative and decorative materials such as architectural ceramics and stone materials. We will promote the construction of logistics distribution networks for bulk materials such as cement, flat glass, ceramics, and stone materials, explore the establishment of marketing and distribution systems for building materials to the countryside, and develop e-commerce. We will actively develop energy-efficiency assessments for the building materials industry, evaluation of comprehensive resource utilization, testing and certification, and promotion of scientific and technological achievements, and support the expansion of energy-saving service industries.
Promote advanced technologies to increase energy conservation and emission reduction In the future, the building materials industry will promote advanced energy-saving technologies, implement energy-saving transformation of existing production lines, establish a sound energy measurement management system, and comprehensively improve the energy efficiency of building materials industry.
Cement will promote technologies such as low-temperature waste heat power generation, frequency control, vertical mill, roller press, and flue gas denitrification. The flat glass will promote the comprehensive utilization of the waste heat of the melting furnace, the oxy-combustion, the high-temperature pre-decomposition of the batch materials, and the de-nitrification of the flue gas. Architectural ceramics will promote the dry-process milling, ceramic tile plastic extrusion, primary firing and other process technologies, as well as ball mills, drying towers and kilns and other equipment to implement energy-saving emission reduction transformation. Sanitary ceramics will promote technologies such as high-pressure grouting. The wall material will promote the use of residual heat in the sintering tunnel kiln and the frequency conversion and speed control technology of the furnace fan. Non-metallic ore will promote the selection and purification of low-grade ore.
In terms of eliminating outdated production capacity, the building materials industry will strictly implement the cement and flat glass industry access requirements and phase out backward production capacity plans, insist on reduction in replacement, promote mergers and reorganizations, strengthen technological transformation, support “large pressure reductionâ€, and control expansion of production capacity. Accelerate the elimination of outdated cement production lines, cement grinding stations, and backward flat glass production lines where energy consumption and major pollutants are not up to standard, product quality is unstable, and production safety is hidden. At the end of 2015, cement, flat glass, and other elimination of backward production capacity have made initial progress.
In promoting cleaner production, the building materials industry will actively carry out cleaner production audits, improve the cleaner production evaluation system, optimize the technological process, implement clean production technology reforms, and control the production, treatment, and discharge of pollutants throughout the production process. The focus will be on promoting the oxidation of kiln flue gas*, reducing the source of nitrogen oxides, reducing the pressure at the end of the treatment, and reducing the total emission of atmospheric pollutants. Promote efficient dust removal technologies and equipment, strengthen dust emission control in the production process, and reduce dust emissions. Promote new noise reduction technologies and reduce acoustic pollution. Increase the reuse of sewage treatment, reduce water consumption, and reduce water pollution.
In the development of recycling economy, the building materials industry will give full play to the advantages of the harmlessness of the building materials industry to eventually eliminate solid waste, and establish a circular economy system that is linked to the national economy-related industries and the harmonious development of cities. Accelerate the advancement of collaborative construction of demonstration projects. Reduce resource consumption and encourage the comprehensive use of slag, fly ash, coal gangue, by-product gypsum, tailings, and other bulk industrial waste and construction waste, and produce cement, wall materials and other products, and expand the scope of comprehensive utilization of resources and solid waste Use the total amount. Develop green mining, strengthen the conservation and comprehensive utilization of non-metallic mineral resources, increase recovery rate of mining resources, recovery rate of ore dressing, and comprehensive utilization rate.
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