The programming of complex free-form surfaces uses the proven CAM software BladeMill, supplied by Clever Engineering. Developed on a 5-axis HSC machine, the system produces optimized CNC toolpaths for roughing and finishing of the blade and for the transition of the blade head and root. The BladeMill system is integrated with the 3D CAD software Catia V5, UG NX and ProE via the BaseMill module (post processor, interface).
Tool measurement using laser technology avoids machining defects due to tool wear
Interesting options
For volume production, the HSTM machining center can also be equipped with additional components for improved machining accuracy and safety. For example, laser technology can be used for tool measurement (Figure 3) to provide real-time data on tool length, diameter, and wear to the control system to avoid machining errors. The adaptive control and monitoring system Optimill, in turn, monitors the cutting process in real time and protects the tool. For example, in general, the blank casting of the blade has uneven machining allowance on both sides. The system can reduce or increase the feed of the tool according to different cutting conditions, and judge the tool in time. Broken.
HSTM series machines are used by many turbine OEMs and their sub-suppliers around the world. The machine's rugged construction, high processing quality and high process performance allow users to achieve a high return on investment (ROI). German machine tools are top-notch in terms of quality, productivity and financials.
Manufacturer Profile:
With more than 80 years of machine tool manufacturing tradition, Hamuel has been working on 5-axis simultaneous machining for nearly 25 years. Hamuel has extensive experience in turning and milling machines. With an X-axis range of 730-1930 mm, the HSTM series can be used to machine turbine blades in a variety of forms and lengths.
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