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Bearing heat treatment skills and equipment (1)
Source: China Bearing Network Time: 2013-04-28
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(1) Wastewater, waste gas, waste salt, waste oil and electromagnetic radiation formed by heat treatment of sanitary heat treatment will cause environmental pollution. The environmental pollution problem of heat treatment is treated; the implementation of sanitary heat treatment (or green heat treatment) is the heat treatment skill development. One of the directions. This is a high requirement for heat treatment atmosphere, quenching oil and cleaning equipment.
(2) Fine heat treatment Fine heat treatment is sufficient to ensure the stability of the optimized process; the product quality dispersion is small (or zero), the heat treatment distortion is zero; the grinding residue is reduced to improve the production power; the data is saved. Excellent furnace temperature uniformity, temperature control accuracy; and excellent cooling and stability of the quenching agent. Complete fine heat treatment of the bearing can take the whole road of quenching and induction hardening.
(3) Energy-saving heat treatment Select new insulation materials to improve the power utilization rate of heat treatment equipment, optimize the heat treatment process, improve the process output value, and fully utilize the equipment's talents. At this stage, all bearing manufacturers are doing experiments in this area; for example, using waste heat Some manufacturers have used the residual heat of casting to spheroidize the bearing parts, and use a process with low energy consumption and short cycle to replace the process with long cycle and high energy consumption. The lower bainite quenching process must be in a certain extent and must range. Internally; a shorter bainite quenching process replaces the long cycle and high energy carburizing process.
(4) Less oxidation-free heat treatment is heated by controlled atmosphere heating instead of oxidizing atmosphere to control the carbon potential and nitrogen potential in a controlled atmosphere; the function of the parts after heat treatment is improved; heat treatment defects such as oxidation, decarburization and cracking are greatly reduced. ; reduction of finishing allowance after heat treatment; improved data utilization and machining power. Vacuum heating gas quenching, vacuum or low pressure carburizing, nitriding, nitrocarburizing and boronizing can significantly improve the quality of the workpiece; Cut distortion; improve life.
Second, bearing heat treatment equipment 1. Annealing equipment At present, the annealing equipment in China is the coexistence of oxidation furnace and atmosphere-maintaining furnace; the oxidation furnace is more than the atmosphere furnace, the cycle furnace and the continuous furnace coexist; and the cycle furnace is more than the continuous furnace. The United States, Britain, Japan and Other countries are as early as 20 Pusher-type and roller-bottom isothermal spheroidizing annealing furnaces have been fully implemented in the 1960s and 1970s; shortening the annealing cycle; saving power; and improving annealing quality. Following the development of bearing parts processing skills; and fine casting and fine expansion ( Cold rolling) process selection; the processing precision of the parts blank is getting higher and higher; thus, the need to maintain the atmosphere annealing. The bearing profession should be agile to promote the atmosphere spheroidizing annealing; to reduce the oxidative decarburization after annealing; Processing power; energy saving; reducing costs.
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