How to make the domestic bearing industry continue to develop in the fierce market competition, improve product quality, open up new potential markets, increase the bearing product's share and competitiveness in the international market, is the current domestic bearing industry urgently solve the problem. Japan is a leading manufacturer of precision bearings, and has taken the lead in the world in terms of product development, design and manufacturing, technology level, product quality, and production equipment.
During the visit, it was considered that the production and operation of Japanese bearing companies had the following characteristics:
Advanced technology and equipment, product manufacturing level, work efficiency double. Into the production workshop of a Japanese company, rows of equipment were neatly stacked, the motor roared, and there were very few workers in the workshop. For large batches of standard bearings, it is basically responsible for 1 to 2 production lines per person. A series of processing procedures such as part feeding, card loading, processing, inspection, cleaning, assembly, oil coating, packaging, etc., are completely completed by high-precision and high-efficiency automated equipment, and advanced processing and inspection technologies, such as adaptive grinding technology, online Measurement technology, fault self-diagnosis technology, etc. have been widely used, thereby reducing the product quality unfavorable caused by human factors, and the work efficiency is very high. Another example is the Japanese bearing company's production of ball bearing grinding processing automatic lines of the existing two modes, one for the grinding process automatic line process equipment, an automatic line inside and outside the ring a total of 18 sets of equipment, one person to look at two grinding super automatic line. 6200 grinding super line beat 4.8 seconds / piece, the workshop has a total of 8 automatic lines, managed by 4 people, monthly production of 1 million sets. Another automatic grinding line consists of 27 devices with only 2 persons in charge and 400,000 sets per month.
During the visit, it was considered that the production and operation of Japanese bearing companies had the following characteristics:
Advanced technology and equipment, product manufacturing level, work efficiency double. Into the production workshop of a Japanese company, rows of equipment were neatly stacked, the motor roared, and there were very few workers in the workshop. For large batches of standard bearings, it is basically responsible for 1 to 2 production lines per person. A series of processing procedures such as part feeding, card loading, processing, inspection, cleaning, assembly, oil coating, packaging, etc., are completely completed by high-precision and high-efficiency automated equipment, and advanced processing and inspection technologies, such as adaptive grinding technology, online Measurement technology, fault self-diagnosis technology, etc. have been widely used, thereby reducing the product quality unfavorable caused by human factors, and the work efficiency is very high. Another example is the Japanese bearing company's production of ball bearing grinding processing automatic lines of the existing two modes, one for the grinding process automatic line process equipment, an automatic line inside and outside the ring a total of 18 sets of equipment, one person to look at two grinding super automatic line. 6200 grinding super line beat 4.8 seconds / piece, the workshop has a total of 8 automatic lines, managed by 4 people, monthly production of 1 million sets. Another automatic grinding line consists of 27 devices with only 2 persons in charge and 400,000 sets per month.
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